Manufacturing Execution Systems
Our Manufacturing Execution Systems Team has a firm foundation in delivering value-driven solutions for our client’s deeply rooted in manufacturing & quality experience. We excel at highly specialized, challenging projects utilizing first-hand knowledge of best practices within the life science industry.
Designing Manufacturing Execution Systems for Factories of the Future
Our continued success comes from actively listening to our clients’ requirements & developing solutions to achieve their goals on the journey to digital transformation.
Comprehensive Consulting
- Implementation Roadmap – Develop detailed plan & timeline for MES solution, outlining the various phases, milestones, and resources required.
- Needs Assessment – Gather insights into pain points that could benefit from MES.
- User Requirements
- IT/OT Infrastructure Requirements
- Regulatory Compliance Requirements
- Operational Requirements
- RFP Development
- Cost/Benefit Analysis – Cost to implement & maintain/ROI & potential savings.
- GAP Analysis – Compare current vs desired state & identify gaps and opportunities for improvement through MES solution.
- Risk Assessment & Mitigation – Identify potential risks/challenges associated with MES implementation & develop strategies to effectively mitigate.
- Vendor Evaluation – Evaluate different MES vendor suitability for non-existing.
Customized Design Solutions
- Software Implementation – MES Installation, Configuration & Integration with existing systems (ERP, DCS, Historian, LIMS, shop floor equipment).
- Data Collection & Integration – Implement data collection mechanisms to gather real-time production data from the shop floor.
- Production Monitoring & Control – Enable real-time monitoring of production processes, identify bottlenecks, & facilitate timely decision-making.
- Electronic Batch Record – Manufacturing & Quality focused design enabling lean manufacturing, operational efficiency & improved compliance.
- Inventory & Material Management – Track raw materials, work-in-progress, & finished goods inventory levels to optimize material usage & reduce waste.
- Equipment Management – Track equipment status & improve operational efficiency.
- Continuous Improvement & Optimization – Assist with continuous improvement initiatives & applying data-driven approaches to optimize production processes.
- Data Integrity – Maintenance & assurance of data accuracy & consistency throughout lifecycle.
- Quality & Compliance Management – Achieve Review/ Release By Exception with strict adherence to industry standards & regulations.
- Scalability & Upgrades – Ensure MES solution accommodates future growth & expansion while providing updates & upgrades to keep the system current.
Turn-Key Delivery
- Full System Installation, Validation & Qualification – Ensure MES solution adheres to industry standards & regulations.
- Shop Floor Visualization – Provide visual displays & dashboards to give a clear view of the shop floor status & performance metrics.
- Performance Reporting & Analytics – Generate reports & data analytics to provide insights into production performance, efficiency, & potential areas for improving KPIs
- Mobility & Remote Access – Provide apps or remote access solutions to allow managers & supervisors to monitor production remotely.
- Stakeholder Communication/Transparency – Inform on progress, decisions, & potential impacts on the organization.
- Develop, Train, & Support Digital Operations Teams – Offer training programs to educate users & management on how to use the MES effectively. Provide ongoing technical support & maintenance services to ensure smooth operations.
- Manufacturing, Quality, & IT
Contact Us About Your Project
Contact us to speak with one of our knowledgeable, highly skilled team members about the specifications of your project and how we can partner to meet your engineering needs.