Mechanical & Process Engineering
Wunderlich-Malec Engineering specializes in delivering engineering solutions that make industrial processes more sustainable, efficient, reliable, and cost-effective. Our passionate engineers and subject matter experts bring expertise and innovation to every project. Whether you are modernizing outdated systems or automating processes, we will help you take your operations to the next level.
With our trusted expertise and comprehensive capabilities, we have delivered proven results for Fortune 500 companies from our over thirty local offices. Ranked among Engineering News-Record’s Top 200 engineering companies, we collaborate with customers and leverage our decades of experience to provide high-quality, customized solutions from .
Engineered Solutions for Your Critical Needs
Process Optimization
Improving energy efficiency in mechanical systems.
Reducing waste and improving material utilization.
Enhancing fluid flow dynamics for better system performance.
Minimizing downtime through predictive maintenance and system reliability improvements.
Equipment Design & Integration
Customizing or selecting the right pumps, valves, heat exchangers, and pressure vessels.
Designing mechanical components for high-temperature, high-pressure, or corrosive environments.
Integrating automation and robotics into mechanical processes for improved productivity.
Heat Transfer & Thermal Management
Optimizing heat exchangers for better heat recovery and reduced energy consumption.
Managing temperature control in industrial processes (cooling/heating cycles).
Preventing overheating issues in power plants, refineries, and manufacturing facilities.
Fluid Dynamics & Piping Systems
Designing piping layouts that minimize pressure drops and improve flow efficiency.
Selecting the right materials, coatings, and insulation for longevity.
Implementing Computational Fluid Dynamics (CFD) simulations to optimize flow patterns.
Safety & Compliance
Ensuring equipment meets OSHA, ASME, API, and ISO safety standards.
Addressing risk of equipment failure, leaks, and pressure vessel explosions.
Implementing proper hazardous materials handling and containment systems.
Sustainability & Environmental
Reducing carbon footprint by improving waste heat recovery and energy efficiency.
Implementing water treatment and air pollution control technologies.
Designing eco-friendly material handling and waste disposal systems.
Our Services
Experienced engineers specialize in sustainable, resilient & complex facilities & systems. Our comprehensive services include mechanical and process engineering solutions for:
- Process Engineering Support of All Project Phases – From Programming to Construction
- Batch vs. Continuous Process Pharmaceutical Manufacturing – Facilities Impact
- Energy Analysis / Auditing, Planning and Reductions
- PFD / P&ID Development
- Mass & Energy Balance Preparation & Simulation
- Process Equipment Selection – Sizing, Specification, and Operation
- Process Instrument and Valve Sizing, Specification, and Selection
- Process Evaluation and Streamlining Analysis
- Pilot Plant Design, Scale Up and Control Improvements
- Process Control Development
- Perform Process Workshops / Space Planning / CapEx
- Process Skid Development: URS → P&ID → Finished Product
- Process Modeling – Piping Design & Layout
- Control Systems Design
- Risk Assessments (HAZOP, HACCP, FMEA, SIL)
- Regulatory Compliance (FDA, EMA, USDA, FSMA, OSHA/PSM)
How We Work
Step 1: We LISTEN to your unique requirements and expectations.
We assess your project needs and analyze current systems to identify pain points and opportunities for optimization.
Step 2: Customized Solution Design
Our team crafts a custom-engineered solution built to meet your unique requirements, integrating the latest technology for maximum efficiency.
Step 3: Project Execution & Support
From implementation to long-term support, we collaborate with your team to ensure sustainability, reliability, safety, and cost-effectiveness.
Start Your Journey to Smarter Engineering
Whether you are looking to upgrade your processes, increase reliability, or boost efficiency, Wunderlich-Malec is here to help. With our trusted team and a proven track record, we will deliver results that exceed your expectations.
Contact Us About Your Project
Contact us to speak with one of our knowledgeable, highly skilled team members about the specifications of your project and how we can partner to meet your engineering needs.